Gear

[DerivePi]

gear.jpg (72.39 KiB) Viewed 5523 times

This is an 8 tooth gear (really a pinion) with involute teeth, appropriate undercut and a keyway.

[impetus maximus]

very cool. what software did you make this in?

[darkfrei]

very cool. what software did you make this in?

It's very easy to make it in blender.

[DerivePi]

Blender does well for the involute because it has a curve function that can approximate the tooth shape. I don't know how you'd get the right shape for the undercut though unless you just did a fillet. I used AutoCAD to get the gear shape (I used a step wise process) and then finished the model in 3DS Max. Missed some smoothing groups though. I'll have to fix it later.

[darkfrei]

Gear template generator online
https://woodgears.ca/gear_cutting/template.html

[DerivePi]

Bevel Gear Animation

ezgif.com-video-to-gif.gif (2.65 MiB) Viewed 5426 times

Of course bevel gears are far more fascinating (and take a bit longer to model) -

darkfrei, that's a nice online resource. They don't properly account for undercut though. Not important unless you have a very high gear ratio like 200 to 7. If you animate the gears, you can see the tip interference.

-put gif in spoiler

[darkfrei]

A long time ago I wrote a program in Excel, which can draw involute (russian name: evolvent). Just in case saved.

evolventa_in_excel.PNG (254.64 KiB) Viewed 5418 times

Gif is 2,5 MB!

gif must be under spoiler

zu2.gif (1.4 MiB) Viewed 5418 times

The file for downloading:

Рабоч геометрия зуба012.7z

(390.59 KiB) Downloaded 176 times

[DerivePi]

darkfrei - that is elegant